> > Springs for Clopay EZ-Set From the list below you can order replacement springs for EZ Set systems by color designation or spring part number. All original EZ Set springs were installed on Holmes, Ideal or Clopay garage doors. If you have a 16' X 7' garage door, you can order springs for EZ Set systems by model number if you have that. On the same page is additional helpful information about EZ Set systems. EZ Set springs are specially gapped. One end of the spring fits into the winder. The other end is secured to the shaft with set screws. The spring is wound from the winder end. For every turn of spring tension the length of a torsion sring increases by one coil. EZ Set springs are specially gapped to allow space for the number of coils to grow as the spring is wound. On standard torsion springs the coils are tight. These normally grow in length as the spring is wound at the opposite end with the cones that have the set screws. Securing this end of the spring to the shaft first and then winding the other end won't work because there is no space to add the coils as the spring winds.

If a standard spring is installed on an EZ Set system, it will usually ruin the winder. Turning the winder either dislodges or strips the gears inside. Using a standard spring on an EZ Set system will also break the plastic winder tabs that hold the winder cone. When I first encountered the EZ Set system springs I used a standard torsion spring. I knew not to use the winder because there was no space for the number of coils to grow. So, I wound the opposite end of the spring with winding bars and then I tightened the setscrews. On standard torsion springs the ends of the coils pull toward the center when the door opens and the coils gap. On the EZ Set system, however, a standard spring, secured to the shaft at one end, pulls on the other end. The other end is secured with two platic tabs. As I opened the door the winder cone pulled out of the winder, the spring unwound, the cables came loose, and the full weight of the door ended up in my lap. That's where I began my education in EZ Set systems.

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*In-store price may vary from online price.Adjust the tension so your garage door is balanced and operates correctly. You need proper tension on a garage door to operate the door by hand or with an automatic opener. If the tension is too loose, the springs that help lift the door are ineffective and the weight of the door makes this unsafe. Too much tension equates to a door that doesn’t close all the way or remain closed. If your garage has torsion springs across the inside of the door opening, you need a professional to adjust the tension. Sectional doors and hinged doors are adjusted using a basic procedure for each type. Close the garage door. Position a stepladder at the area of the automatic opener. Unplug the power cord to the opener. Pull down on the emergency release cord to disconnect the door from the opener’s track. Lift up the door halfway from the inside, using one of the cross members. If the door remains at the halfway position without assistance, the tension is correct.

If it lowers on its own, the tension is too loose. It's too tight if it raises beyond halfway without assistance. Open the door fully by hand. Cut a two-by-four brace that installs vertically at the outer edge of the door, using a handsaw. Position the brace in place at the outer edge of the door. Move the stepladder to the area of an extension spring at the upper end of the door at the track on one side. Loosen the lock nut on the threaded adjuster stem at the outer end of the pulley and spring assembly with an open-end wrench. Tighten the adjuster three full turns clockwise to add tension if the door closed and did not remain open halfway. Loosen the adjuster three turns counterclockwise if the door raised without assistance. Repeat the same adjustment at the pulley and spring adjuster on the opposite track. Hold the outer edge of the door open with one hand and remove the two-by-four brace. Lower the door halfway and test the tension. Repeat these steps, as necessary, until the door remains open halfway.

Lower the door by hand. Pull the disconnect cord to re-engage the closer. Plug in the power cord to the automatic opener. Disconnect the door from the automatic opener, using the disconnect cord. Move to the outside of the garage. Raise the door using the handle on the outside. If the door is hard to raise, the tension at the hinge springs is too loose and the automatic closer must work too hard to raise the door. If the door raises too quickly, the tension is too tight and the automatic opener must work too hard to close the door. Open the door fully to relieve the tension on the hinge springs at each side of the door opening. Install a vertical two-by-four brace at the outer edge of the door to prevent the door from falling closed when the springs are adjusted. Ask an assistant to help adjust the tension on the springs. Put on work gloves. Start at the hinge and spring at one side of the door opening. Note the link in the anchor chain where the hook at the lower end of the spring is attached, such as the second or third link from the upper end of the chain.